High Power Charging –
Integrated DC fast-charging system solutions

DC Charging
Fast-charging system solutions

As the world’s only system provider and high-power charging partner that produces both DC charging cables and DC plugs itself, we set standards in the electric vehicle charging industry. With our focus on quality and performance, we offer our customers first-class fast-charging solutions that make no compromises.

Our DC fast-charging systems were designed to offer your customers the maximum charging power for their electric vehicles. Thanks to our innovative technologies and many years of experience, we are able to deliver tailor-made solutions that meet the needs of your charging stations.

Whether you operate public charging infrastructure or wish to install private charging stations, our products guarantee a reliable and efficient charging experience. Rely on our expertise to provide your customers with the best possible fast-charging technology, and thereby shape the future of electromobility.

With our “PURWIL HPC 500” charging system, we set new standards in terms of performance and efficiency. Our uncooled charging system solutiondelivers maximum values of 500 Amps (500kW), making it a powerful option on the market – and all without an external cooling unit.

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CCS1 and CCS2 innovative DC charging plugs for the e-mobility of tomorrow

Our DC charging plugs set new standards when it comes to the performance, reliability and user-friendliness of electric vehicles. Developed and manufactured with a clear focus on quality and innovation, our DC charging plugs offer a safe and efficient way to charge electric vehicles quickly.

Close up of High Power Charging Cable CCS2 Compact
Picture of High Power Charging Plug CCS1 manufactured by BRUGG eConnect

CCS1 Plug

The BRUGG eConnect PURWIL HPC charging connection cable CCS1 is a powerful DC charging system, designed for fast, direct-current charging of electric vehicles (EVs) with charging sockets of type CCS1. It enables simple installation at electric vehicle supply equipment (EVSE) and offers high efficiency and reliability during the charging process.

Specific characteristics

PURWIL HPC 250
CCS1
PURWIL HPC 500
CCS1
PURWIL HPC 800
CCS1
Cable structure2X2/0AWG+1G2AWG+[8X18AWG C]2x[2X1AWG]+1G1AWG+[8X18AWG C]2X2AWG +1G2AWG + [12X18AWG C]
StandardsUL accredited E530622
Based on IEC 62196‑3
Based on UL 2251_2022/12/15
UL accredited E530622
Based on IEC 62196‑3
Based on UL 2251_2022/12/15
UL accredited E530622
Based on IEC 62196‑3
Based on UL 2251_2022/12/15
Cable outer diameter (D)34.4 ± 0,4mm40.5 ± 0,4mm38.0 ± 0,4mm
Bending radius10 x D
Type of charging currentDC Boost Mode
Peak charging power*250kW500kW800kW with external cooling unit
Peak charging current*200A500A800A with external cooling unit
Rated current (up to 40°C)200A300A800A**
Rated voltage1000V DC
Protection rate 3R
Plug Dimensions
Width282,2mm / 11,11 inch
Height249,4mm / 9,82 inch
Depth72mm / 2,83 inch
*Boost mode, depending on the ambient conditions
** Current carrying capacity depending on the cooling unit and ambient conditions
PURWIL HPC 250
PURWIL HPC 500
PURWIL HPC 800
Cable structure2X2/0AWG+1G2AWG+[8X18AWG C]2x[2X1AWG]+1G1AWG+[8X18AWG C]2X2AWG +1G2AWG + [12X18AWG C]
StandardsUL2263
IEC 60754‑1 freedom from halogens
IEC 60754‑2 corrosiveness of the combustion gases
CertificatesUL recognized, E530622, for US and Canada
UL recognized, E530622 for US
Cable typeClass 6
Sheath materialPolyurethane (PUR-FRNC), black, similar to RAL 9005
Cable outer diameter34.4 ± 0,4mm40.5 ± 0,4mm38.3 ± 0,4mm
Cable Weight (kg/m)2,33,151,77
Bending radius10 x D
Cable lengthOn request, between 4m and 12m
Stripping length of the sheathing(-)(-)250mm
Line resistance (according to EN60228)≤ 0,272 Ω / km≤ 0,386 Ω / km≤ 0,554 Ω / km
PURWIL HPC 250
CCS1
PURWIL HPC 500
CCS1
PURWIL HPC 800
CCS1
StandardsCable: based on UL2263
Cable: E530622 for USA and Canada
Plug: based on IEC 62196-3
Plug: based on SAE J1772
Plug: based on UL 2251_2022/12/15
Cable: based on UL2263
Cable: based on E530622 for USA
PURWIL HPC 250 CCS1PURWIL HPC 500 CCS1PURWIL HPC 800 CCS1
Product codein developement
Packaging unitin developement
Minimum order quantityin developement
Weight per set (net)in developement
Custom tariff number (HS-Code)in developement
Country of originin developement

Protection rate (vehicle charging plug)3R
Ambient temperature (operating)-35°C to 45°C
Max. 55°C (current reduction required, observe
the limit value of 90°C for the DC contact temperature)
Ambient temperature
(storage/transport)
-40°C to 80°C
AltitudeMax. 5000 m ASL

Manufacturer's declaration

Certificates & Manuals

Manufacturer's declaration

In Developement

Certificates & Manuals

In Developement

Picture of High Power Charging Plug CCS2 Classic manufactured by BRUGG eConnect

CCS2 Classic Plug

The BRUGG eConnect PURWIL HPC charging cable CCS2 Classic is a powerful DC charging system, designed for fast, direct-current charging of electric vehicles (EVs) with charging sockets of type CCS2. It enables simple installation at electric vehicle supply equipment (EVSE) and offers high efficiency and reliability during the charging process.

Specific characteristics

PURWIL HPC 250
CCS2 Classic
PURWIL HPC 500
CCS2 Classic
PURWIL HPC 850+
CCS2 Classic
Cable structure2X70+1G35+[8X0.75C]2x[2X50]+1G50+[8X0.75C],2X35+1G35+[12×0.75C]
StandardsBased on IEC 62893‑4 EV
Based on IEC 62196‑3
Cable outer diameter (D)33.80 ± 0,5mm38.2 ± 0,4mm38.0 ± 0,4mm
Bending radius10 x D
Type of charging currentDC Boost Mode
Peak charging power*250kW500kW850kW with external cooling unit
Peak charging current*200A250A850A with external cooling unit
Rated current (up to 40°C)200A300A800A**
Rated Voltage1000V DC
Protection rate(IP)67
Plug Dimensions
Width334,1mm
Height201,4mm
Depth85mm
*Boost mode, depending on the ambient conditions
** Current carrying capacity depending on the cooling unit and ambient conditions
PURWIL HPC 250
PURWIL HPC 500
PURWIL HPC 850+
Cable structure2X2/0AWG+1G2AWG+[8X18AWG C]2x[2X1AWG]+1G1AWG+[8X18AWG C]2X2AWG +1G2AWG + [12X18AWG C]
StandardsUL2263
IEC 60754‑1 freedom from halogens
IEC 60754‑2 corrosiveness of the combustion gases
CertificatesUL recognized, E530622, for US and Canada
UL recognized, E530622, for US
Cable typeClass 6
Sheath materialPolyurethane (PUR-FRNC), black, similar to RAL 9005
Cable outer diameter34.4 ± 0,4mm40.5 ± 0,4mm38.3 ± 0,4mm
Cable Weight (kg/m)2,33,151,77
Bending radius10 x D
Cable lengthOn request, between 4m and 12m
Stripping length of the sheathing(-)(-)250mm
Line resistance (according to EN60228)≤ 0,272 Ω / km≤ 0,386 Ω / km≤ 0,554 Ω / km
PURWIL HPC 250
CCS2 Classic
PURWIL HPC 500
CCS2 Classic
PURWIL HPC 850+
CCS2 Classic
StandardsCable based on IEC 62893-4-1
VDE Reg. No. 8798
Plug based on IEC 62196-3
Cable based on IEC 62893-4-1
Plug based on IEC 62196-3
PURWIL HPC 250 CCS2 ClassicPURWIL HPC 500 CCS2 ClassicPURWIL HPC 850+ CCS2 Classic
Cable structure2X70+1G35+[8X0.75C]2x[2X50]+1G50+[8X0.75C]2X35+1G35+[12×0.75C]
Product code5m: 561632
6m: 561719
5m: 561581
6m: 561518
5m: 560863
6m: 560864
Weight per set (net)5m: 12.2kg
6m: 14.3kg
5m: 15.5kg
6m: 18.3kg
5m: 10.2kg
6m: 11.9kg
Packaging unit1 unit
Minimum order quantity1 unit
Custom tariff number (HS-Code)85444992
Country of originPoland
Protection rate (vehicle charging plug)(IP)44/(67)
Ambient temperature (operating)-35°C to 45°C
max. 55°C (current reduction required, observe
the limit value of 90°C for the DC contact temperature)
Ambient temperature (storage/transport)-40°C to 80°C
AltitudeMax. 5000 m ASL
Picture of High Power Charging Plug CCS2 Compact manufactured by BRUGG eConnect

CCS2 Compact Plug

The BRUGG eConnect PURWIL HPC charging cable CCS2 Compact is a powerful DC charging system, designed for fast, direct-current charging of electric vehicles (EVs) with charging sockets of type CCS2. It enables simple installation at electric vehicle supply equipment (EVSE) and offers high efficiency and reliability during the charging process.

Specific characeristics

PURWIL HPC 250
CCS2 Compact
PURWIL HPC 500
CCS2 Compact
PURWIL HPC 850+
CCS2 Compact
Cable structure2X70+1G35+[8X0.75C]2x[2X50]+1G50+[8X0.75C]2X35+1G35+[12×0.75C]
StandardsIEC 62893‑4‑1:2020
Based on IEC 62196‑3
Cable outer diameter (D)33.8 ± 0,4mm38.2 ± 0,4mm38.0 ± 0,4mm
Bending radius10 x D
Type of charging currentDC Boost Mode
Peak charging power*250kW500kW850kW with external cooling unit
Peak charging current*250A500A850A with external cooling unit
Rated current (up to 40°C)200A300A850A**
Rated Voltage1000V DC
Protection rate(IP)69
Plug Dimensions
Width236mm
Height239mm
Depth74mm
*Boost mode, depending on the ambient conditions
** Current carrying capacity depending on the cooling unit and ambient conditions
PURWIL HPC 250
PURWIL HPC 500
PURWIL HPC 850+
Cable structure2X2/0AWG+1G2AWG+[8X18AWG C]2x[2X1AWG]+1G1AWG+[8X18AWG C]2X2AWG +1G2AWG + [12X18AWG C]
StandardsUL2263
IEC 60754‑1 freedom from halogens
IEC 60754‑2 corrosiveness of the combustion gases
CertificatesUL recognized, E530622, for US and Canada
UL recognized, E530622, for US
Cable typeClass 6
Sheath materialPolyurethane (PUR-FRNC), black, similar to RAL 9005
Cable outer diameter34.4 ± 0,4mm40.5 ± 0,4mm38.3 ± 0,4mm
Cable Weight (kg/m)2,33,151,77
Bending radius10 x D
Cable lengthOn request, between 4m and 12m
Stripping length of the sheathing(-)(-)250mm
Line resistance (according to EN60228)≤ 0,272 Ω / km≤ 0,386 Ω / km≤ 0,554 Ω / km
PURWIL HPC 250
CCS2 Compact
PURWIL HPC 500
CCS2 Compact
PURWIL HPC 850+
CCS2 Compact
NormenCable based on IEC 62893-4-1
VDE Reg. No. 8798
Plug based on IEC 62196-3
Cable based on IEC 62893-4-1
Plug based on IEC 62196-3
PURWIL HPC 250 CCS2 CompactPURWIL HPC 500 CCS2 CompactPURWIL HPC 800+ CCS2 Compact
Cable structure2X70+1G35+[8X0.75C]2x[2X50]+1G50+[8X0.75C]2X35+1G35+[12×0.75C]
Product code5m: 561633
6m: 561823
5m: 561634
6m: 561519
5m: 561732
6m: 561606
Weight per set (net)5m: 12.5kg
6m: 14.7kg
5m: 15.9kg
6m: 18.7kg
5m: 10.4kg
6m: 12.2kg
Packaging unit1 unit
Minimum order quantity1 unit
Custom tariff number (HS-Code)85444992
Country of originPoland
Protection rate (vehicle charging plug)(IP)44/(69)
Ambient temperature (operating)-35°C to 45°C
Max. 55°C (current reduction required, observe
the limit value of 90°C for the DC contact temperature)
Ambient temperature
(storage/transport)
-40°C to 80°C
AltitudeMax. 5000 m ASL

General characteristics

PURWIL HPC CCS1
in developement
PURWIL HPC CCS2 ClassicPURWIL HPC CCS2 Compact
Product typeDC-HPC charging cable with CCS1 charging plug
and open cable end
DC-HPC charging cable with CCS2 charging plug
and open cable end
UseCharging electric vehicles with direct current (DC)
Installation at charging stations for e-mobility
EquipmentAnalogue temperature sensors
Interchangeable front face and contacts
Connected PP contact
TechnologyCombined Charging System
Charging standardCCS1 CCS2
Charging modeMode 4
PURWIL HPC CCS1
in developement
PURWIL HPC CCS2 ClassicPURWIL HPC CCS2 Compact
Transmission signalPulse width modulation with modulated powerline communication according to ISO/IEC 15118
Attachment pointCrimp connection, non-detachable
Coding150 Ω (Button not pressed) /
480 Ω (Button pressed)
1500 Ω (between PE and PP)
Type of charging currentDC Boost Mode
Power contact
Quantity3 (PE, DC+, DC-)
Rated voltage1000V DC
Signal contact
Quantity2 (CP, PP)
Rated voltage30V AC
Rated current2A
Temperature monitoring
Sensor typeAnalogue, PT1000
Quantity2x PT1000 (uncooled solutions)
4x PT1000 (cooled solutions)
Standards/regulationsEN 60751
Attachment pointDC contacts and DC crimp contacts (cooled only)
Switch-off temperature90°C ± 1 K (corresponding to a PT1000 value of 1346.5Ω)
Long-term stability0.06% (nach 1000 Stunden bei 130°C)
Recommended measuring current1 mA (1V at 0°C)
Coefficient3850 ppm/K
Ambient temperature-50°C to 130°C (operation)
CCS1
in developement
CCS2 ClassicCCS2 Compact
ColourBlack (RAL 9005)
Material (vehicle charging plug)TBDHigh-gloss plastic, smoothTPU (polyurethane)
Contact surfacesilver

EU RoHs

Period for intended use (EFUP): 10 years

Information about hazardous substances can be found in the manufacturer’s declaration under „Downloads

3D view of our DC charging plugs

CCS1

CCS2 Classic

CCS2 Compact

Still have questions?
Contact us

DC charging cable

PURWIL high-power charging (HPC) – cooled and uncooled
Reliable and efficient DC charging cable for electric vehicles (EVs)

Our DC charging cables are the perfect solution for fast and reliable charging of electric vehicles. Developed with the latest technology and manufactured according to the highest quality standards, our charging cables offer a safe and efficient way to supply electric vehicles with electricity.

Picture of DC Charging Cable manufactured by BRUGG eConnect

PURWIL HPC 250

Standards:

  • IEC 62893‑4‑1:2020
  • Approval VDE Reg.No. 8798
  • IEC 60754‑1 freedom from halogens
  • IEC 60754‑2 corrosiveness of the combustion gases
Standards:
  • UL accredited E530622, for the USA and Canada
  • IEC 60754‑1 freedom from halogens
  • IEC 60754‑2 corrosiveness of the combustion gases

PURWIL HPC 250 IEC Cable

200A (peak 250A) Current (A)

Ø 34 mm

2.15 kg/m

PURWIL HPC 250 UL Cable

200A (peak 250A) Current (A)

Ø 34.4mm

2.3kg/m

PURWIL HPC 500

Standards:

  • IEC 62893‑4‑1:2020
  • Approval VDE Reg.No. 8798
  • IEC 60754‑1 freedom from halogens
  • IEC 60754‑2 corrosiveness of the combustion gases
Standards:
  • UL accredited E530622, for the USA and Canada
  • IEC 60754‑1 freedom from halogens
  • IEC 60754‑2 corrosiveness of the combustion gases

PURWIL HPC 500 IEC Cable

300A (peak 500A) Current (A)

Ø 38.2 mm

2.8kg/m

PURWIL HPC 500 UL Cable

300A (peak 500A) Current (A)

Ø 40.5mm

3.15kg/m

PURWIL HPC 850+ cooled

Standards:

  • Based on IEC 62893-4-1:2020
  • IEC 60754‑1 freedom from halogens
  • IEC 60754‑2 corrosiveness of the combustion gases
Standards:
  • UL accredited E530622, for the USA
  • IEC 60754‑1 freedom from halogens
  • IEC 60754‑2 corrosiveness of the combustion gases

PURWIL HPC 850+ cooled IEC Cable

850A Current (A) (depends on cooling capacity)

external cooling unit

Ø 38 mm

1.76 kg/m

PURWIL HPC 800 cooled UL Cable

800A Current (A) (depends on cooling capacity)

external cooling unit

Ø 38.3 mm

1.77 kg/m

Still have questions?
Contact us

Gaining momentum, in the right direction: UN Climate Change Conference COP21

At the UN Climate Change Conference COP21, it was agreed to limit global warming to 2 °C and to reduce CO2 emissions by 50 percent by 2050.

This will accelerate the shift from fossil energy production to renewable energies and give a strong boost to the renewable energy market. To cope with this strong growth, e-mobility manufacturers need competent and reliable component suppliers that evolve along with the market. As a renowned and established cable manufacturer, BRUGG eConnect offers complete cable solutions, with the corresponding services.

Picture of Climate Change Conference COP21

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