High Power Charging –
Integrated DC fast-charging system solutions
DC Charging
Fast-charging system solutions
As the world’s only system provider and high-power charging partner that produces both DC charging cables and DC plugs itself, we set standards in the electric vehicle charging industry. With our focus on quality and performance, we offer our customers first-class fast-charging solutions that make no compromises.
Our DC fast-charging systems were designed to offer your customers the maximum charging power for their electric vehicles. Thanks to our innovative technologies and many years of experience, we are able to deliver tailor-made solutions that meet the needs of your charging stations.
Whether you operate public charging infrastructure or wish to install private charging stations, our products guarantee a reliable and efficient charging experience. Rely on our expertise to provide your customers with the best possible fast-charging technology, and thereby shape the future of electromobility.
With our “PURWIL HPC 500” charging system, we set new standards in terms of performance and efficiency. Our uncooled charging system solutiondelivers maximum values of 500 Amps (500kW), making it a powerful option on the market – and all without an external cooling unit.
CCS1 and CCS2 innovative DC charging plugs for the e-mobility of tomorrow
Our DC charging plugs set new standards when it comes to the performance, reliability and user-friendliness of electric vehicles. Developed and manufactured with a clear focus on quality and innovation, our DC charging plugs offer a safe and efficient way to charge electric vehicles quickly.
- Lightweight and flexible
- Maintenance-friendly charging system
- Customised technical solutions possible
- Plug-and-Play
- Power and signal contacts are silver-plated
- All contacts and the front face of the connector are easily replaceable
- Temperature monitored by PT1000 sensors
CCS1 Plug
The BRUGG eConnect PURWIL HPC charging connection cable CCS1 is a powerful DC charging system, designed for fast, direct-current charging of electric vehicles (EVs) with charging sockets of type CCS1. It enables simple installation at electric vehicle supply equipment (EVSE) and offers high efficiency and reliability during the charging process.
Specific characteristics
Technical details CCS1
PURWIL HPC 250 CCS1 | PURWIL HPC 500 CCS1 | PURWIL HPC 800 CCS1 |
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Cable structure | 2X2/0AWG+1G2AWG+[8X18AWG C] | 2x[2X1AWG]+1G1AWG+[8X18AWG C] | 2X2AWG +1G2AWG + [12X18AWG C] | |||
Standards | UL accredited E530622 Based on IEC 62196‑3 Based on UL 2251_2022/12/15 | UL accredited E530622 Based on IEC 62196‑3 Based on UL 2251_2022/12/15 | UL accredited E530622 Based on IEC 62196‑3 Based on UL 2251_2022/12/15 |
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Cable outer diameter (D) | 34.4 ± 0,4mm / 1.36 ± 0.016inch | 40.5 ± 0,4mm / 1.59 ± 0.016inch | 38.0 ± 0,4mm / 1.51 ± 0.016inch |
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Bending radius | 10 x D | |||||
Type of charging current | DC Boost Mode | |||||
Rated current (up to 40°C) | 250A | 300A | 800A** | |||
Rated voltage | 1000V DC | |||||
Protection rate | 3R | |||||
Plug Dimensions | ||||||
Width | 72mm / 2,83 inch | |||||
Height | 249,4mm / 9,82 inch | |||||
Depth | 282,2mm / 11,11 inch | |||||
*Boost mode, depending on the ambient conditions ** Current carrying capacity depending on the cooling unit and ambient conditions |
Cable
PURWIL HPC 250 | PURWIL HPC 500 | PURWIL HPC 800 |
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Cable structure | 2X2/0AWG+1G2AWG+[8X18AWG C] | 2x[2X1AWG]+1G1AWG+[8X18AWG C] | 2X2AWG +1G2AWG + [12X18AWG C] | |||
Standards | UL2263 IEC 60754‑1 freedom from halogens IEC 60754‑2 corrosiveness of the combustion gases |
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Certificates | UL recognized, E530622, for US and Canada | UL recognized, E530622 for US | ||||
Cable type | Class 6 | |||||
Sheath material | Polyurethane (PUR-FRNC), black, similar to RAL 9005 | |||||
Cable outer diameter | 34.4 ± 0,4mm / 1.36 ± 0.016inch | 40.5 ± 0,4mm / 1.59 ± 0.016 inch | 38.3 ± 0,4mm / 1.51 ± 0.016 |
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Cable Weight (kg/m) | 2,30kg/m / 1.55lb/ft | 3,15kg/m / 2.12lb/ft | 1,77kg/m / 1.19lb/ft | |||
Bending radius | 10 x D | |||||
Cable length | On request, between 4m and 12m | |||||
Stripping length of the sheathing | (-) | (-) | 250mm | |||
Line resistance (according to EN60228) | ≤ 0,272 Ω / km | ≤ 0,386 Ω / km | ≤ 0,554 Ω / km |
Standards
PURWIL HPC 250 CCS1 | PURWIL HPC 500 CCS1 | PURWIL HPC 800 CCS1 |
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Standards | Cable: based on UL2263 Cable: E530622 for USA | Plug: based on IEC 62196-3 Plug: based on SAE J1772 Plug: based on UL 2251_2022/12/15 Cable: based on UL2263 Cable: based on E530622 for USA |
Commercial details
PURWIL HPC 250 CCS1 | PURWIL HPC 500 CCS1 | PURWIL HPC 800 CCS1 | ||||
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Product code | in developement | |||||
Packaging unit | in developement | |||||
Minimum order quantity | in developement | |||||
Weight per set (net) | in developement | |||||
Custom tariff number (HS-Code) | in developement | |||||
Country of origin | in developement |
Environmental and service life conditions
Protection rate (vehicle charging plug) | 3R |
Ambient temperature (operating) | -35°C to 45°C Max. 55°C (current reduction required, observe the limit value of 90°C for the DC contact temperature) |
Ambient temperature (storage/transport) | -40°C to 80°C |
Altitude | Max. 5000 m ASL |
Downloads
Manufacturer's declaration
CE EU Declaration of Conformity
REACH RoHS Conform
Certificates & Manuals
Manufacturer's declaration
In Developement
Certificates & Manuals
In Developement
CCS2 Classic Plug
The BRUGG eConnect PURWIL HPC charging cable CCS2 Classic is a powerful DC charging system, designed for fast, direct-current charging of electric vehicles (EVs) with charging sockets of type CCS2. It enables simple installation at electric vehicle supply equipment (EVSE) and offers high efficiency and reliability during the charging process.
Specific characteristics
Technical details CCS2 Classic
PURWIL HPC 250 CCS2 Classic | PURWIL HPC 500 CCS2 Classic | PURWIL HPC 850+ CCS2 Classic |
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Cable structure | 2X70+1G35+[8X0.75C] | 2x[2X50]+1G50+[8X0.75C], | 2X35+1G35+[12×0.75C] | |||
Standards | Based on IEC 62893‑4 EV Based on IEC 62196‑3 |
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Cable outer diameter (D) | 34.0 ± 0.4mm | 38.2 ± 0,4mm | 38.0 ± 0,4mm | |||
Bending radius | 10 x D | |||||
Type of charging current | DC Boost Mode | |||||
Boos Mode (15min, 40°C) | 385A | 510A | ||||
30min on / 10min off (40°C) | 280A | 330A | ||||
Rated current (up to 40°C) | 250A | 300A | 800A** | |||
Rated Voltage | 1000V DC | |||||
Protection rate | (IP)67 | |||||
Plug Dimensions | ||||||
Width | 85mm | |||||
Height | 201,4mm | |||||
Depth | 344.1mm | |||||
*Boost mode, depending on the ambient conditions ** Current carrying capacity depending on the cooling unit and ambient conditions | ||||||
Cable
PURWIL HPC 250 | PURWIL HPC 500 | PURWIL HPC 850+ |
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Cable structure | 2X70+1G35+[8X0.75C] | 2x[2X50]+1G50+[8X0.75C] | 2X35+1G35+[12×0.75C] |
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Standards | IEC 62893-4-1 IEC 60754-1 Halogen-free IEC 60754-2 Corrosiveness of the fire gases |
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Certificates | VDE, Reg. Nr. 8798 | In development | ||||
Cable type | Class 6 | |||||
Sheath material | Polyurethane (PUR-FRNC), black, similar to RAL 9005 | |||||
Cable outer diameter | 34.4 ± 0,4mm | 38.2 ± 0,4mm | 38.00 ± 0,4mm | |||
Cable Weight (kg/m) | 2,15 | 2.79 | 1.76 | |||
Bending radius | 10 x D | |||||
Cable length | On request, between 4m and 12m | |||||
Stripping length of the sheathing | (-) | (-) | 250mm | |||
Line resistance (according to EN60228) | ≤ 0,272 Ω / km | ≤ 0,386 Ω / km | ≤ 0,554 Ω / km |
Standards
PURWIL HPC 250 CCS2 Classic | PURWIL HPC 500 CCS2 Classic | PURWIL HPC 850+ CCS2 Classic |
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Standards | Cable based on IEC 62893-4-1 VDE Reg. No. 8798 Plug based on IEC 62196-3 | Cable based on IEC 62893-4-1 Plug based on IEC 62196-3 |
Commercial details
PURWIL HPC 250 CCS2 Classic | PURWIL HPC 500 CCS2 Classic | PURWIL HPC 850+ CCS2 Classic | ||||
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Cable structure | 2X70+1G35+[8X0.75C] | 2x[2X50]+1G50+[8X0.75C] | 2X35+1G35+[12×0.75C] | |||
Product code | 5m: 561632 6m: 561719 | 5m: 561581 6m: 561518 | 5m: 560863 6m: 560864 |
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Weight per set (net) | 5m: 12.2kg 6m: 14.3kg | 5m: 15.5kg 6m: 18.3kg | 5m: 10.2kg 6m: 11.9kg |
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Packaging unit | 1 unit | |||||
Minimum order quantity | 1 unit | |||||
Custom tariff number (HS-Code) | 85444992 | |||||
Country of origin | Poland |
Environmental and service life conditions
Protection rate (vehicle charging plug) | (IP)44/(67) |
Ambient temperature (operating) | -35°C to 45°C max. 55°C (current reduction required, observe the limit value of 90°C for the DC contact temperature) |
Ambient temperature (storage/transport) | -40°C to 80°C |
Altitude | Max. 5000 m ASL |
Downloads
Manufacturer's declaration
CE EU Declaration of Conformity
REACH RoHS Conform
Certificates & Manuals
CCS2 Compact Plug
The BRUGG eConnect PURWIL HPC charging cable CCS2 Compact is a powerful DC charging system, designed for fast, direct-current charging of electric vehicles (EVs) with charging sockets of type CCS2. It enables simple installation at electric vehicle supply equipment (EVSE) and offers high efficiency and reliability during the charging process.
Specific characeristics
Technical details CCS2 Compact
PURWIL HPC 250 CCS2 Compact | PURWIL HPC 500 CCS2 Compact | PURWIL HPC 850+ CCS2 Compact |
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Cable structure | 2X70+1G35+[8X0.75C] | 2x[2X50]+1G50+[8X0.75C] | 2X35+1G35+[12×0.75C] | |||
Standards | IEC 62893‑4‑1:2020 Based on IEC 62196‑3 |
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Cable outer diameter (D) | 34.0 ± 0.4mm | 38.2 ± 0,4mm | 38.0 ± 0,4mm | |||
Bending radius | 10 x D | |||||
Type of charging current | DC Boost Mode | |||||
Rated current (up to 40°C) | 250A | 300A | 850A** | |||
Rated Voltage | 1000V DC | |||||
Protection rate | (IP)69 | |||||
Plug Dimensions | ||||||
Width | 74mm | |||||
Height | 239mm | |||||
Depth | 289.mm | |||||
*Boost mode, depending on the ambient conditions ** Current carrying capacity depending on the cooling unit and ambient conditions |
Cable
PURWIL HPC 250 | PURWIL HPC 500 | PURWIL HPC 850+ |
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---|---|---|---|---|---|---|
Cable structure | 2X70+1G35+[8X0.75C] | 2x[2X50]+1G50+[8X0.75C] | 2X35+1G35+[12×0.75C] |
|||
Standards | IEC 62893-4-1 IEC 60754-1 Halogen-free IEC 60754-2 Corrosiveness of the fire gases |
|||||
Certificates | VDE, Reg. Nr. 8798 | In development | ||||
Cable type | Class 6 | |||||
Sheath material | Polyurethane (PUR-FRNC), black, similar to RAL 9005 | |||||
Cable outer diameter | 34.4 ± 0,4mm | 38.2 ± 0,4mm | 38.00 ± 0,4mm | |||
Cable Weight (kg/m) | 2,15 | 2.79 | 1.76 | |||
Bending radius | 10 x D | |||||
Cable length | On request, between 4m and 12m | |||||
Stripping length of the sheathing | (-) | (-) | 250mm | |||
Line resistance (according to EN60228) | ≤ 0,272 Ω / km | ≤ 0,386 Ω / km | ≤ 0,554 Ω / km |
Standards
PURWIL HPC 250 CCS2 Compact | PURWIL HPC 500 CCS2 Compact | PURWIL HPC 850+ CCS2 Compact |
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Normen | Cable based on IEC 62893-4-1 VDE Reg. No. 8798 Plug based on IEC 62196-3 | Cable based on IEC 62893-4-1 Plug based on IEC 62196-3 |
Commercial details
PURWIL HPC 250 CCS2 Compact | PURWIL HPC 500 CCS2 Compact | PURWIL HPC 800+ CCS2 Compact | ||||
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Cable structure | 2X70+1G35+[8X0.75C] | 2x[2X50]+1G50+[8X0.75C] | 2X35+1G35+[12×0.75C] | |||
Product code | 5m: 561633 6m: 561823 | 5m: 561634 6m: 561519 | 5m: 561732 6m: 561606 |
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Weight per set (net) | 5m: 12.5kg 6m: 14.7kg | 5m: 15.9kg 6m: 18.7kg | 5m: 10.4kg 6m: 12.2kg |
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Packaging unit | 1 unit | |||||
Minimum order quantity | 1 unit | |||||
Custom tariff number (HS-Code) | 85444992 | |||||
Country of origin | Poland |
Environmental and service life conditions
Protection rate (vehicle charging plug) | (IP)44/(69) |
Ambient temperature (operating) | -35°C to 45°C Max. 55°C (current reduction required, observe the limit value of 90°C for the DC contact temperature) |
Ambient temperature (storage/transport) | -40°C to 80°C |
Altitude | Max. 5000 m ASL |
Downloads
Manufacturer's declaration
CE EU Declaration of Conformity
REACH RoHS Conform
Certificates & Manuals
General characteristics
Product features
PURWIL HPC CCS1 in developement | PURWIL HPC CCS2 Classic | PURWIL HPC CCS2 Compact | ||||
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Product type | DC-HPC charging cable with CCS1 charging plug and open cable end | DC-HPC charging cable with CCS2 charging plug and open cable end |
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Use | Charging electric vehicles with direct current (DC) Installation at charging stations for e-mobility |
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Equipment | Analogue temperature sensors Interchangeable front face and contactsConnected PP contact |
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Technology | Combined Charging System | |||||
Charging standard | CCS1 | CCS2 | ||||
Charging mode | Mode 4 |
Electrical details
PURWIL HPC CCS1 in developement | PURWIL HPC CCS2 Classic | PURWIL HPC CCS2 Compact | ||||
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Transmission signal | Pulse width modulation with modulated powerline communication according to ISO/IEC 15118 | |||||
Attachment point | Crimp connection, non-detachable | |||||
Coding | 150 Ω (Button not pressed) / 480 Ω (Button pressed) | 1500 Ω (between PE and PP) | ||||
Type of charging current | DC Boost Mode | |||||
Power contact | ||||||
Quantity | 3 (PE, DC+, DC-) | |||||
Rated voltage | 1000V DC | |||||
Signal contact | ||||||
Quantity | 2 (CP, PP) | |||||
Rated voltage | 30V AC | |||||
Rated current | 2A | |||||
Temperature monitoring | ||||||
Sensor type | Analogue, PT1000 | |||||
Quantity | 2x PT1000 (uncooled solutions) 4x PT1000 (cooled solutions) |
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Standards/regulations | EN 60751 | |||||
Attachment point | DC contacts and DC crimp contacts (cooled only) | |||||
Switch-off temperature | 90°C ± 1 K (corresponding to a PT1000 value of 1346.5Ω) | |||||
Long-term stability | 0.06% (nach 1000 Stunden bei 130°C) | |||||
Recommended measuring current | 1 mA (1V at 0°C) | |||||
Coefficient | 3850 ppm/K | |||||
Ambient temperature | -50°C to 130°C (operation) |
Material details
CCS1 in developement | CCS2 Classic | CCS2 Compact | ||||
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Colour | Black (RAL 9005) | |||||
Material (vehicle charging plug) | TBD | High-gloss plastic, smooth | TPU (polyurethane) | |||
Contact surface | silver |
Environmental product certificate (EPC)
EU RoHs
Period for intended use (EFUP): 10 years
Information about hazardous substances can be found in the manufacturer’s declaration under „Downloads“
3D view of our DC charging plugs
CCS1
CCS2 Classic
CCS2 Compact
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DC charging cable
PURWIL high-power charging (HPC) – cooled and uncooled
Reliable and efficient DC charging cable for electric vehicles (EVs)
Our DC charging cables are the perfect solution for fast and reliable charging of electric vehicles. Developed with the latest technology and manufactured according to the highest quality standards, our charging cables offer a safe and efficient way to supply electric vehicles with electricity.
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Fast charging
Charging currents with an uncooled DC charging cable of up to 300A (300kW), with maximum values at 500A (500kW) at an ambient temperature of up to 50 °C. Charging currents with a cooled DC charging cable of up to 850A (850kW), with maximum values at 1000A (1000kW) at an ambient temperature of up to 50 °C. -
Sustainability
Environmentally friendly, water-based coolant. -
Wide temperature range
Temperature range: -40 °C to +90 °C. -
Short circuits
In the event of a short circuit, up to +160 °C for 5 seconds -
Bending radius
The cable has a minimum bending radius of 10 times the diameter. -
Customised technical solutions
Complete plug-and-play solutions (with cooling unit for PURWIL Connect 850+ cooled)
PURWIL HPC 250
Standards:
- IEC 62893‑4‑1:2020
- Approval VDE Reg.No. 8798
- IEC 60754‑1 freedom from halogens
- IEC 60754‑2 corrosiveness of the combustion gases
- UL accredited E530622, for the USA and Canada
- IEC 60754‑1 freedom from halogens
- IEC 60754‑2 corrosiveness of the combustion gases
IEC cable
250A rated current (up to 40°C)
Ø 34 mm
2.15 kg/m
PURWIL HPC 500
Standards:
- IEC 62893‑4‑1:2020
- Approval VDE Reg.No. 8798
- IEC 60754‑1 freedom from halogens
- IEC 60754‑2 corrosiveness of the combustion gases
- UL accredited E530622, for the USA and Canada
- IEC 60754‑1 freedom from halogens
- IEC 60754‑2 corrosiveness of the combustion gases
IEC cable
300A rated current (up to 40°C)
Ø 38.2 mm
2.8kg/m
PURWIL HPC 850+ cooled
Standards:
- Based on IEC 62893-4-1:2020
- IEC 60754‑1 freedom from halogens
- IEC 60754‑2 corrosiveness of the combustion gases
- UL accredited E530622, for the USA
- IEC 60754‑1 freedom from halogens
- IEC 60754‑2 corrosiveness of the combustion gases
cooled IEC cable
external cooling unit
Ø 38 mm
1.76 kg/m
cooled UL cable
external cooling unit
Ø 38.3 mm
1.77 kg/m
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Gaining momentum, in the right direction: UN Climate Change Conference COP21
At the UN Climate Change Conference COP21, it was agreed to limit global warming to 2 °C and to reduce CO2 emissions by 50 percent by 2050.
This will accelerate the shift from fossil energy production to renewable energies and give a strong boost to the renewable energy market. To cope with this strong growth, e-mobility manufacturers need competent and reliable component suppliers that evolve along with the market. As a renowned and established cable manufacturer, BRUGG eConnect offers complete cable solutions, with the corresponding services.
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